A Laboratory Sieve Shaker is used to separate and classify powders, granules, and other particulate materials according to particle size. By applying controlled mechanical movement to a stack of test sieves, it supports particle size analysis, quality control, research, and routine material testing.

The right configuration depends on sieve diameter, number of layers, mesh or aperture, sample quantity, material characteristics, and testing requirements.

Laboratory sieve shaker for particle size analysis

Laboratory Sieve Shaker Specifications

The following specifications should be confirmed according to the selected configuration and testing application.

Parameter Typical Configuration
Sieve Diameter 100 / 200 / 300 mm
Sieve Layers Multiple layers according to configuration
Mesh / Aperture Selected according to particle size requirements
Vibration Speed About 1400 rpm for applicable configurations
Sample Capacity Determined by sieve diameter and material
Sieve Material Stainless steel and other suitable options
Power Supply According to configuration
Screening Mode Dry screening; other modes depend on configuration

Sieve diameter affects the available screening area and practical sample loading. The number of layers determines how many particle size fractions can be separated in one test. Mesh or aperture should be selected according to the target size range and applicable test procedure.

Voltage, power, timing, sieve combination, and sample capacity should be confirmed for the selected model before ordering.

What Is a Laboratory Sieve Shaker?

A Laboratory Sieve Shaker is a mechanical screening instrument designed to separate particles according to size. A sample is placed on the upper sieve of a stacked series of test sieves, with smaller apertures normally arranged below.

During operation, controlled movement causes particles to travel across the mesh. Smaller particles pass through suitable openings while larger particles remain on the corresponding sieve. The retained fractions can then be weighed or evaluated to determine particle size distribution.

How Does a Laboratory Sieve Shaker Work?

The screening process generally includes four steps.

Sample Preparation

Prepare the material according to the selected test procedure and use a sample quantity suitable for the sieve diameter and equipment.

Sieve Selection

Choose test sieves that cover the required particle size range and arrange them from larger to smaller apertures.

Mechanical Screening

Laboratory sieve shaker working principle for particle separation

Place the sample on the upper sieve, secure the stack, and operate the shaker for the required screening period. Mechanical movement promotes separation as the sample passes across the mesh surfaces.

Result Analysis

After screening, the material retained on each sieve can be weighed and compared to determine the distribution of particle size fractions.

Moisture, agglomeration, static effects, sample loading, aperture size, and screening time can affect results. Consistent sample preparation and testing conditions are therefore important.

Applications

Laboratory Sieve Shakers are used for particle size analysis, particle classification, quality control, research and development, and routine material testing.

Typical materials include powders, granules, soil, minerals, chemicals, food materials, agricultural materials, and suitable pharmaceutical raw materials.

article size analysis of powders and granules using laboratory sieve shaker

Test Sieve Compatibility

Test sieves are an essential part of the screening system. Sieve diameter determines the available screening area, while aperture determines which particles can pass through the mesh. A typical sieve stack uses larger openings at the top and progressively smaller openings below.

When selecting test sieves, consider sieve diameter, aperture or mesh, sieve material, and the applicable testing procedure. For standard-based testing, sieve dimensions and apertures should match the requirements of the applicable method.

Mesh and Particle Size Reference

The following table provides a reference for commonly used 200 mm test sieves.

Mesh and aperture relationship for laboratory test sieves

Screen Size Diameter (mm) Mesh Granularity (μm)
No.1 200 10 meshes 2000±70μm
No.2 200 24 meshes 850±29μm
No.3 200 50 meshes 355±13μm
No.4 200 65 meshes 250±9.9μm
No.5 200 80 meshes 180±7.6μm
No.6 200 100 meshes 150±6.6μm
No.7 200 120 meshes 125±5.8μm
No.8 200 150 meshes 90±4.6μm
No.9 200 200 meshes 75±4.1μm
Laboratory Sieve Shaker Types

Different screening requirements may call for different operating methods.

Standard Mechanical Configuration

Suitable for routine particle size analysis and general screening where the sample can pass through the selected mesh without severe blockage.

Electromagnetic Configuration

Uses electromagnetic excitation to generate controlled screening movement and can be considered when a different vibration method is required.

Ultrasonic Configuration

Adds ultrasonic energy to the screening process and can be considered for fine powders or fine meshes where particles tend to remain on the mesh or cause blockage.

The appropriate configuration depends on material properties, particle size, sieve aperture, sample quantity, and the required screening result.

Laboratory sieve shaker types for different screening applications

How to Choose a Laboratory Sieve Shaker?

Start with the material being tested and identify the target particle size range.

Next, select suitable sieve apertures and match the sieve diameter to the expected sample quantity. The number of layers should correspond to the number of particle size fractions required in one test.

Sample loading should also be considered. Overloading a sieve can reduce particle movement and affect separation.

For fine powders or materials that tend to block the mesh, an ultrasonic configuration may be considered. For routine general-purpose testing, a conventional mechanical configuration may be sufficient.

Selecting a laboratory sieve shaker for particle size testing

Material: Powder, granule, soil, mineral, chemical, food, etc.

Particle Size: Target size range and required aperture.

Sieve Diameter: Sample quantity and available test sieves.

Sieve Layers: Number of particle fractions required.

Mesh Condition: Risk of blockage, agglomeration, or static.

Screening Method: Standard mechanical, electromagnetic, or ultrasonic.

Testing Requirements: Applicable method and required test conditions.

Why Choose Dahan Laboratory Sieve Shaker

Dahan provides laboratory screening configurations for particle size analysis, material classification, and quality control. Options can be matched according to sieve diameter, number of layers, sieve material, mesh aperture, voltage, and other application requirements.

For an accurate configuration, buyers should provide the material name, target particle size, sieve diameter, sample quantity, number of layers, and testing requirements.

Frequently Asked Questions

What is a Laboratory Sieve Shaker used for?

It is used to mechanically separate and classify particulate materials according to particle size. Common applications include particle size analysis, grading, quality control, and laboratory research.

How many sieve layers can be used?

The number depends on the selected configuration and sieve dimensions. The practical number of layers should be determined by the equipment, sieve stack, and testing requirements.

What sieve diameter should I choose?

Choose a diameter according to sample quantity, test sieve availability, target particle size, and laboratory space. Common configurations include 100, 200, and 300 mm sieves.

What mesh size should I use?

Mesh or aperture should be selected according to the target particle size range and applicable testing procedure.

Request a Laboratory Sieve Shaker Quote

For a suitable screening configuration, provide your material type, target particle size, required sieve diameter, expected sample quantity, number of sieve layers, voltage, and applicable testing requirements.

Dahan can evaluate these details and recommend a suitable configuration for your laboratory application.

 

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